Building a Romulus

Romulus at Northcliff Woods

 

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Sorry this page is still under construction


axleboxes,wheels and  axles finished
Wheels, axle boxes and axle's are finished and ready for quartering. The axle boxes have been fitted with oil nipples which when piped up will be fed from the cab, I have drilled oilways in the boxes so as to ensure good lubrication. It's important to keep these boxes well lubricated as on a previous Romulus build I had a seized box while running at Hemsby some year's ago.

 



drilling the oilways

 I use steel pegs on the boxes for locating the springs and keeping them aligned with the upper spring locating pegs,I find that if you do not have some positive anchor points the springs can move out of position when running

steel plate stays



 

frame stays shown here are made out of plate, riveted to steel angle

 

 

springs in place showing locating pegs


 

close up of axlebox spring assembly showing the block steel horns

 


quatering the wheels

 

 


Smokebox Sadle
While the smokebox door ring pattern is at the foundry and chimney base,both awaiting casting I thought I would fabricate the smokebox saddle. To make a pattern would be a simple matter, but for a change I thought I would build one up out of plate and bar, The whole lot was then brazed up with the Sievert torch, pickled in sulphuric acid then well cleaned up and a bit of car filler spread in the corners to simulate a casting which I think it does well, it will look better after painting.


Turning the chimney base for Romulus

 






 

Machining wood pattern for the smokebox door ring,using MDF

 

A lot of people shy away from patter making but it can be a a very interesting pastime and can save you pound's, The only trouble is, locating a local foundry which are prepared to cast one off casting's, jobbing foundries are getting scarce these day's, so it's a matter of looking around your area or looking in the yellow page's. The important thing to remember when making pattern's is to make sure your pattern has enough "draft" for the moulder to remove the pattern cleanly when moulding, what this means is that you need to leave a small amount of taper on the various edges of the pattern so it will leave the moulding sand clean without dragging the sides of the mould. Also if you require a bore to be cast in your pattern you must make a core print  which is usually painted black, while the rest of the pattern is painted a red colour, so the moulder knows which is solid and which is hollow, very important.

Pattern for Romulus wheels

 

Chimney base and smoke box door ring pattern's and casting's

 

 
 

 

 
 

Romulus with the Harry Holt Boiler

 
   
   
   
   

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